Complete Silicon Steel Production Line for Lithuanian Client

Silicon steel stamping demands high precision, stable material processing and reliable tooling performance. Recently, YITUO delivered a full turnkey production line to a client from Lithuania. The complete set consists of decoiler-straightener 2-in-1 machine, servo feeder, customized mold and 110-ton punch press. We also completed material testing, coordinated silicon steel coil procurement and realized consolidated packaging and delivery, delivering a full-set solution for the customer.

Client Requirements & Challenges

The client is engaged in the manufacturing of electrical components made from silicon steel, and planned to launch a brand-new stamping production line. They put forward clear and targeted requirements for the whole project.

First of all, they needed a fully matched integrated production line covering the whole process from coil feeding, leveling and feeding to final stamping. Secondly, to boost production efficiency and cut operational costs, the client expected one set of mold to produce two types of finished silicon steel parts simultaneously, so as to avoid frequent mold replacement and streamline production procedures. In addition, they hoped all equipment and raw materials could be delivered together, simplifying overseas logistics work

YITUO Custom Solutions & Professional Suggestions

After fully communicating with the client and analyzing their production demands, our technical team worked out a targeted solution and gave professional optimization suggestions.

We configured a complete production line including decoiler-straightener 2-in-1 machine, precision servo feeder and 110-ton punch press. All equipment is calibrated to operate synchronously, ensuring steady running and consistent processing quality for silicon steel coils throughout the whole workflow.

Focusing on the core demand for multi-purpose mold, our R&D and mold team optimized the structural design. The customized mold is capable of producing two different silicon steel workpieces in one stamping cycle. This creative design effectively saves mold changing time, greatly improves production output and lowers overall production costs.

Before delivery, we conducted professional running tests with silicon steel materials on the production line to verify the matching performance of all equipment. After the tests passed, we assisted the client in purchasing qualified silicon steel coils. Finally, all machines and raw materials were well packed and shipped in one container, realizing integrated delivery. Meanwhile, we provided detailed online guidance for installation, commissioning and daily operation to guarantee smooth startup of the production line.

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Project Operation & Client Feedback

After receiving the goods, the client completed equipment installation and commissioning under our remote guidance, and the production line was officially put into operation soon.

On actual production, the integrated line runs stably with excellent leveling and feeding effect. The dual-purpose mold works perfectly as designed, stamping two kinds of silicon steel parts stably and efficiently. The whole production process is smooth and orderly.

The client spoke highly of our overall solution and full-process service. They mentioned that the matched equipment, practical customized mold and consolidated shipment brought great convenience to their production and operation. They are very satisfied with the product quality and comprehensive support from YITUO.

Conclusion

This cooperation case fully showcases YITUO’s strength in providing turnkey solutions for silicon steel processing. We are not only a supplier of stamping and coil processing equipment, but also a reliable partner who takes care of every detail for customers.

From equipment matching, personalized mold development, material testing to integrated packaging and delivery, we keep focusing on practical demands and create maximum value for clients. YITUO keeps upgrading products and services, and we are ready to provide professional, customized production line solutions for global metal processing enterprises.