Integrated 2-in-1 Straightener, Feeder & Scrap Cutter for Korean Client

Korean metal processing enterprises maintain strict standards for equipment precision, automation and stability. Recently, YITUO delivered a complete production line consisting of precision 2-in-1 integrated straightener, servo feeder and scrap cutter, solving the client’s key production challenges.

Client Requirements

The client processes stainless steel and cold-rolled steel sheets for hardware and electronic parts. Their old standalone machines relied on manual handling between processes. Out-of-sync operation often caused sheet deviation and poor flatness, resulting in high defect rates. Complicated parameter adjustment also led to long downtime during material changeovers.

The client required high precision for leveling and feeding, fully automatic linkage to cut labor costs, easy setup for different materials, and stable performance for continuous operation. The cutter is mainly used to trim coil scrap ends and ensure smooth material feeding.

YITUO Solutions & Advice

Based on the client’s production conditions and material properties, our team customized the integrated production line.

We adopted the precision 2-in-1 integrated straightener. Its optimized roller structure achieves excellent leveling results for metal sheets. The digital control system stores multiple parameter groups for quick specification switching.

Matched with a high-performance servo feeder with precision gear transmission, it ensures consistent feeding accuracy. All units are linked via PLC system to synchronize operation and realize seamless workflow.

The dedicated scrap cutter efficiently trims irregular coil ends to guarantee steady conveying. We also optimized safety protection and electrical systems to comply with local industrial norms.

Project Results & Feedback

After shipment, our team provided professional online guidance for equipment installation, commissioning and operator training. The production line was soon running stably for mass production.

Full automatic operation greatly cuts down manual work. Sheet flatness and feeding accuracy fully meet requirements, and the product reject rate has dropped notably. Fast parameter switching also improves overall productivity. The client spoke highly of our reliable equipment, tailored solutions and thoughtful remote support.

Summary

This project fully reflects YITUO’s capability to deliver customized automation solutions for global clients. We supply premium 2-in-1 straighteners, feeders and scrap cutters for metal sheet and coil processing. YITUO will keep optimizing products and services to deliver trusted intelligent equipment to customers worldwide.